Wet Saw Breaks Tile At End Of Cut: Tips On Preventing Tile Chipping
A wet saw is an essential tool for cutting tiles. However, it can be frustrating when tiles break at the end of a cut. Chipping at the end of a cut can ruin the entire tile, making it unusable. In this article, we will discuss tips on preventing tile chipping when using a wet saw.
Tips to Prevent Tile Chipping
Use a High-Quality Blade
One of the main reasons for tile chipping is a worn or inferior quality saw blade. Blades that are not designed for cutting tiles or that have become dull will create uneven cuts that can lead to chipping. To prevent this issue, always use a high-quality diamond blade designed specifically for cutting tiles.
Set the Depth of the Saw Blade
Before cutting a tile, make sure you have set the depth of the saw blade correctly. If the blade is set too high, the tile will be unstable, and there is a higher probability of chipping. Conversely, if the blade is set too low, it will grind against the surface of the tile and also cause chipping. A good rule of thumb is to set the blade depth at 1/8 inch deeper than the thickness of the tile.
Use Adequate Water
Using adequate water is crucial for preventing tile chipping. The water helps to cool the blade and prevent it from overheating, which can cause chipping. Additionally, the water helps to flush away the debris created during the cutting process, which can also contribute to chipping. Make sure to keep the water tank full and always use clean water.
Use Proper Technique
Using proper technique when cutting tiles is also crucial for preventing chipping. When cutting, move the tile slowly and evenly past the blade. Do not force the tile through the saw, as this can cause chipping. Additionally, make sure to hold the tile securely and feed it into the saw perpendicular to the blade.
What to Do If a Tile Chips
Despite taking all the necessary precautions, tiles may still occasionally chip. If this happens, there are steps you can take to salvage the tile. One option is to use a tile nipper to trim away the damaged section of the tile. Additionally, you can use sandpaper to smooth out the edges of the chip.
Conclusion
In conclusion, preventing tile chipping when using a wet saw requires using the proper equipment and techniques. Always use a high-quality diamond blade, set the depth of the saw blade correctly, use adequate water, and use proper technique when cutting tiles. Taking these precautions will help to ensure that your tiles are cut clean and free from chips. If a tile does chip, don't worry, there are methods to salvage it. With practice, you can become proficient at using a wet saw and avoid tile chipping altogether.