Lapidary Diamond Saw description
Lapidary Diamond Saw is a method of cutting workpiece through the high-speed reciprocating motion of diamond wire, and the sharp part of diamond particle on the diamond wire contacts and frictions with the workpiece. The processing principle is to use a steel wire electroplated with diamond particles as a tool, diamond wire by the machine tool storage drum or storage wire wheel through the regulating wheel cyclic motion, through the work table, and the workpiece on the work table repeated friction to produce cutting to achieve the purpose of cutting. Can achieve all kinds of brittle materials with hardness less than diamond Mohs hardness high speed and low material loss wire cutting machining, in all processing methods of wire cutting Yes, diamond wire cutting can process a variety of non-conductive materials, conductive materials and semi-conductive materials, make up for the electrical discharge wire cutting can not cut non-conductive materials, is a perfect for electrical discharge wire cutting machine tools.
According to different actual needs and uses, lapidary diamond saw on the market can be divided into 7 categories: concrete cutting rope saw, granite and mining rope saw, granite waste shaping rope saw, granite special-shaped processing rope saw, marble mining rope saw, marble waste shaping rope saw and marble special-shaped processing rope saw. According to the production material, it can be divided into rubber rope saw, plastic rope saw, spring rope saw, and spring plus rubber rope saw (for cutting concrete). Rope saw specifications are mainly through string beads to control, its specifications can be from Φ7.2 to Φ11.5, but different stone formula is not the same, the production of bead formula according to the actual situation of the stone to customize to play its efficiency.
First, determine the demolition process
In order to ensure the rapid, environmental protection and safe removal of all walls, according to the project overview, our company adopts the static cutting process of domestic construction. Static cutting process characteristics:
1, static cutting without vibration. As the cutting is completed in the process of grinding reinforced concrete with diamond tools, there is no vibration problem, no impact on the original retained structure, and no micro-cracks will affect the force and service life of the structure, which can not be done in the traditional demolition in the past.
2. Low noise. There is only the sound of grinding reinforced concrete in the cutting process of diamond tools. The electro-hydraulic motor runs smoothly and there is no harsh sound during the whole construction. The volume generated can be controlled within 44dBA.
3. In the construction process, water cooling and lubricating diamond tools running at high speed are used, and the grinding iron chips and concrete debris are carried away. The generated cooling water is free of harmful substances, and the cooling water can be reused after on-site recovery, and the closed system is adopted to control the water splashing.
Construction principle: Use diamond rope hydraulic motor to cut concrete at high speed, and finally achieve a relatively smooth cutting surface.
Lapidary Diamond Saw Advantages
Static multi-angle cutting, high efficiency, low noise, safety, smooth cutting surface, conducive to separation operation, continuous operation.
Lapidary Diamond Saw Scope of application
It can separate large area and large volume of concrete structures.
Main characteristics of Lapidary Diamond Saw
1. It is especially suitable for cutting crystals with high value and easy to fracture, such as ZnO, BTO, YAG, BBO, etc., and the success rate of slicing can be as high as 99%.
2, equipped with two-dimensional adjustable fixture, horizontal and vertical Angle accuracy is ±10 ', can cut the precision of crystal direction.
3. 80m long diamond line is used for reciprocating cutting, and the linear speed is adjustable between 0-2m/s.
4, can also use metal light and abrasive slurry cutting.
5, the stepper motor drive, automatic feed cutting. Cutting speed can be adjusted according to different materials to improve cutting quality and prolong the service life of diamond wire.
Parameter of Lapidary Diamond Saw
1. Total length of cutting line: 80m
2, line speed: 0-2m/s adjustable
3, two-dimensional fixture Angle accuracy: 10 '
4, X axis travel: ≤110mm
5. Y-axis travel: ≤110mm
6, X, Y axis value precision: 0.01mm
7, cutting large parts size:? 100 mm * 80 mm
Product specification
Size: 810mm×700mm×910mm; Weight: 110kg
